MAOL: Morphology-Aware Ordinal Learning for Fine-Grained Industrial Defect Severity Grading

Zhaoyang Wang, Haiyong Chen, Binyi Su, Kun Liu, Kun Wang, Xianen Zhou, Atik Shahariar

Fine-grained defect severity grading is essential for industrial inspection, yet remains challenging due to the ordinal nature of severity labels, the strong dependence on morphology-related cues, and the train-test discrepancy between clean annotated instances and noisy predicted instances in two-stage pipelines. We propose MAOL, a Morphology-Aware Ordinal Learning framework for fine-grained industrial defect severity grading. MAOL formulates severity grading as an instance-level ordinal learning task, incorporates explicit morphological features to enhance representation learning, introduces class-conditional adaptive ordinal thresholds to model defect-specific grading boundaries, and employs prediction-aware training via localization perturbation to improve robustness to imperfect predicted instances. Extensive experiments under both clean-ROI and predicted-instance settings demonstrate that MAOL consistently outperforms rule-based methods, nominal classification models, and existing ordinal baselines, especially in the predicted-instance setting. The proposed approach ranked third in the IDA 2026 Challenge on Fine-Grained Severity Grading for High-Precision Manufacturing.